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Ford Fokus>> Engines>> Engine dismantling>> Removal of engine Zetec-SE 1,4 – 1,6 l with a transmission
At engine removal execute following operations:
- Disconnect wires from plugs of the storage battery;
- Remove the storage battery;
- Remove an arm of the storage battery;
- Release a plait of wires;
- Remove the air filter with an air intake sleeve;
- Remove шлаг ventilation картера the engine from a cover of a head of cylinders;
- Remove soaking up branch pipe;

Fig. 64. Posting of a pedal of an accelerator: 1 — a spring clip; 2 — the holder of a cable of management throttle заслонкой



- Disconnect a drive of a pedal throttle заслонки. For this purpose remove a spring clip 1 (fig. 64) and take out a drive 2 of the holder;
- Remove a stopper of a broad tank of system of cooling;
- Merge cooling liquid in suitable capacity with possibility of its further use;
- After plum wrap a drain stopper;
- Turn away a fastening nut амортизаторных racks on 5 turns;
- Disconnect a contact socket of the central plait of wires and disconnect a contact socket of the gauge of an angle of rotation of a camshaft (gauge SMR);
- Disconnect a wire of "weight" and the screen of thermal protection against a final collector;
- Remove a final collector and a lining;
- Remove the central contact socket of the coil of ignition;

Fig. 65. A cable and the central socket of a plait of wires



- Separate the central socket of a plait of wires of the engine (fig. 65);
- Disconnect cable fastening (fig. 65 see);

Fig. 66. Removal of hoses: 1, 3 — a vacuum hose: 2 — a regulator of pressure of fuel system



- Remove hoses and disconnect a contact socket for model without the conditioner (fig. 66);
- Disconnect wires of the generator and a contact socket from the pump of the hydraulic booster of a steering;
- Disconnect generator wires on model with climatic installation.
All models
Remove a broad tank of system of cooling;
- Disconnect spring clips of a broad tank of the amplifier of a steering and take aside;
- Disconnect hoses of system of cooling and heater hoses;
- Remove vacuum pipelines from capacity with the activated coal;

Fig. 67. A detachment of a tube from the main cylinder of coupling



- Disconnect a tube from the working cylinder and the main cylinder of coupling, a tube muffle and take aside (fig. 67);
- Remove a belt of a drive of auxiliary units as it is described in section 15.
Models without the conditioner
Remove the holder of the pipeline of the hydraulic booster of a steering.
- Remove the pump of the hydraulic booster of a steering with basic a plate and fix a wire.
Models with the conditioner
Remove the holder of the pipeline of the hydraulic booster of a steering;
- Remove the compressor of the conditioner and fix its wire;
All models

Fig. 68. A cable of inclusion and a choice of transfers



Remove cables of inclusion and a choice of transfers (fig. 68);
- Remove a starter;
- Remove cross-section levers of a forward suspension bracket;

Fig. 69. Скоба the intermediate bearing of a drive of wheels



- Remove fixing скобу the intermediate bearing of the right shaft of a drive of forward wheels (fig. 69);

Fig. 70. The right shaft of a drive of forward wheels



- Take out from a transmission the right shaft of a drive of forward wheels and fix it on a wire. An open aperture of a transmission close assembly заглушкой. Remember that the maximum angle of rotation of the internal hinge 18 , external — 45 (fig. 70);
- Take out from a transmission the left shaft of a drive of forward wheels and will fix its wire. Close an open aperture in a transmission assembly заглушкой.
Models with the conditioner

Fig. 71. Removal of the pump of the hydraulic booster of a steering



Remove the pump of the hydraulic booster of a steering, a belt of a drive of auxiliary units with натяжителем and tie up them above a wire (fig. 71).
All models

Fig. 72. Bolts of fastening of support of the engine



Turn away bolts of fastening of support of the engine. Be careful: the list terminator is under loading (fig. 72);
- Separate a contact socket of the oxygen gauge;
- Separate a contact socket of the gauge of pressure of oil;
- Separate a contact socket of the gauge of an angle of rotation of a cranked shaft (HARD CURRENCY);
- Turn away bolts of fastening of a forward flange of a reception pipe and remove a lining.

Fig. 73. A flange of a reception pipe of system of release of the fulfilled gases



The prevention
Do not bend сильфон system of release of the fulfilled gases (fig. 73).

Spadework on removal of the power unit
Arrange under the engine and a transmission a steady assembly table;
- Lower the car till the moment while the engine with a transmission will not lay down on an assembly table;
- The power unit fix by means of wooden wedges and in addition fix by means of couplers;

Fig. 74. Connections топливопроводов



- Cautiously disconnect топливопроводы, the fuel part will come to light. Connections submitting топливопроводов have white colour or are designated white маркировочной by a tape. Connections returnable топливопроводов have red colour or are designated red маркировочной by a tape (fig. 74);

Fig. 75. Forward support of engines



- Remove forward support of the engine (fig. 75);

Fig. 76. Back support of the engine



- Remove back support of the engine (fig. 76);
- Lift the car, thus the power unit remains on an assembly table;
- Take out the power unit from under the car;
- Disconnect a transmission from the engine for what disconnect contact sockets of the gauge of speed and the switch of light of a backing and turn away fastening bolts.