Ford Fokus>> Engines>> Engine dismantling>> Removal of engine Zetec-E in 1.8 working volume of 2,0 l, aggregated with a transmission iB5
For performance of this work services Ford are equipped with the following special tool: the lift for the engine 303-122 (21068А); the assembly adaptation 303-397 (24003), the adaptation for dismantling of drives of shaft 308-237 (16087).
Engine removal carry out in a following order:
- Remove wires from plugs of the storage battery;
- Remove the battery;
- Remove an arm of the storage battery;
- Disconnect a wire clamp;
- Remove the air filter with an inlet sleeve;
- Disconnect a hose of system of ventilation картера;
- Remove an inlet branch pipe;

Fig. 77. A cable of a pedal of an accelerator: 1 — a clip; 2 — a cable cover



- Disconnect a cable 2 (fig. 77) accelerator pedals for what separate a clip 1;
- Open a broad tank of system of cooling;
- Merge cooling liquid in reception capacity for the further use;
- Turn away a fastening nut амортизаторных racks on 5 turns;
- Turn away a nut of fastening of forward wheels and remove them;
- Establish the gear change lever in neutral position;
- Disconnect a contact socket from the coil of ignition and the filter of suppression of hindrances;
- Disconnect a contact socket of the oxygen gauge;
- Disconnect a contact socket of the block of management (РСМ);
- Disconnect a contact socket of the generator;
- Disconnect the pipeline from the working cylinder of coupling. That the brake liquid did not follow from a tube, muffle an aperture;
- Disconnect a contact socket of the central plait of wires;
- Disconnect a contact socket of the gauge of speed;
- Disconnect a contact socket of the switch of light of a backing and the gauge of an angle of rotation of a cranked shaft (СКР);
- Remove дефлектор with the fan for what release clips on both parties, further lift upwards дефлектор and pull out it through a bottom;
- Remove vacuum hoses;
- Disconnect a vacuum hose of the vacuum amplifier of brakes;

Fig. 78. Топливопровод and a wire of connection with "weight"



- Disconnect топливопровод and a wire of connection with "weight" (fig. 78);

The prevention
Топливопровод is under pressure, as a result the fuel part can pour out.

- Remove hoses of system of cooling;
- Lift the car;

Fig. 79. Cables of inclusion and a choice of transfers



- Disconnect cables of inclusion and a choice of transfers, for this purpose turn the basic ring located on an arm clockwise, and remove from the holder (fig. 79);
- Uncover a belt of a drive of auxiliary units;

Fig. 80. A belt of a drive of auxiliary units



- ослабьте a tension of a belt also remove it, for this purpose turn натяжитель a belt clockwise (fig. 80).
Models with the conditioner
Remove the compressor and temporarily fix on a traverse.
All models
Turn away bolts of fastening of the pump of the hydraulic booster of a steering and remove a hose of system of cooling;
- Lower the car;
- Remove a tank гироусилителя a steering and take aside;
- Disconnect the high pressure pipeline;
- Remove the pump of the hydraulic booster of a steering and fix by means of a wire in подкапотном space;
- Lift the car and remove a reception pipe of system of release of the fulfilled gases;

Fig. 81. Removal of a support of the engine



- Turn away bolts of fastening of a support of the engine (fig. 81);

Fig. 82. The cross-section lever



- Disconnect the bottom spherical support from a fist. Remove forward wheels (fig. 82);
- Remove the right shaft of a drive of forward wheels with intermediate shaft. For this purpose remove скобу the bearing of an intermediate shaft. It is necessary to remember that the maximum angle of rotation of the internal hinge 18 ° and external — 45 °;
- Apertures on a transmission close assembly covers;
- Put an assembly table with wedges under the engine;
- Cautiously lower the car while the power unit will not lay down on an assembly table;
- Fix the power unit by means of couplers and wedges on an assembly table;
- Remove back and forward support of the engine;
- Cautiously lift the car;
- Disconnect a transmission from the engine.