Ford Fokus>> Engines>> Installation of the power unit>> Installation of engine Zetec-E of 1,8 2,0 l with a transmission
Engine installation spend in the following sequence:
- Lift the car and arrange the power unit on an assembly table under the car;
- Cautiously lower the car;
- Establish back support of the engine, a detail of fastening do not tighten up to the end;
- Establish forward support of the engine, a detail of fastening do not tighten up to the end;
- Move the power unit every which way;
- Lift the car and take aside an assembly table;
- Connect a tube to the working cylinder of coupling. Be careful, there can be a brake liquid;
- Establish a drive of forward wheels from both parties. Скобу fastenings of the intermediate bearing of a drive of wheels tighten new bolts. Cautiously, do not suppose the big angles of rotation in hinges at installation;
- Establish cross-section levers of a suspension bracket;
- Attach forward wheels;
- Establish a reception pipe of system of release of the fulfilled gases with сильфоном;
- Lower the car;
- Tighten details of fastening of support of the engine the demanded moment;
- Wrap the top bolts of fastening of the pump of the hydraulic booster of a steering by hand;
- Establish the pipeline of a high pressure with the holder;
- Fix clips a tank of a liquid of the hydraulic booster of a steering;
- Establish a broad tank of system of cooling;
- Lift the car;
- Establish the bottom bolts of fastening of the pump of the hydraulic booster of a steering and definitively wrap all bolts;
- Establish hoses of system of cooling.
Models with the conditioner
Establish the conditioner compressor.
All models
Establish a belt of a drive of auxiliary units. Натяжитель a belt turn clockwise;
- Establish a cover приводного a belt;
- Establish cables of the mechanism of management of a transmission. For this purpose turn the basic ring located on an arm, clockwise and fix them;
- Check up oil level in a transmission which should be below the bottom edge of a jellied aperture on 10—15 mm, and if necessary add;
- Establish a cover of cables of switching and a choice of transfers;
- Establish air дефлектор and the radiator fan;
- Lower the car;
- Establish all hoses of system of cooling. Pay attention to that collars at an inhaling have not been planted with a warp;
- Connect топливопровод;
- Establish a wire of connection with "weight";
- Attach a hose of the vacuum amplifier of brakes;
- Attach other vacuum hoses;
- Connect contact sockets of the gauge of an angle of rotation of a cranked shaft (СКР) and the switch of light of a backing;
- Connect and fix a contact socket of a plait of wires of the engine;
- Connect a contact socket of the gauge of speed (VSS);
- Connect a tube to the working cylinder of coupling. Be cautious, the part of a brake liquid thus can flow out outside;
- Connect a contact socket of the electric motor of the fan of a radiator and fix a wire a collar;
- Connect a contact socket of the block of management (РСМ);
- Connect wires to the fuel pump of a high pressure;
- Establish a drive of a pedal of an accelerator;
- Establish the case of the air filter together with a sleeve of air intake and a wire of connection with "weight";
- Connect a contact socket of the gauge of the mass expense of air (MAF);
- Attach a ventilation hose картера to a block head;
- Establish a broad tank of system of cooling;
- Tighten nuts of rods of the right and left shock-absorber;
- Establish an arm of the storage battery and the battery;
- Pour in a broad tank cooling liquid;
- Remove air from hydraulic system of coupling;
- Check up oil level in the engine;
- Connect wires to plugs of the storage battery;
- Start up the engine and warm up it. Check up tightness of all connections and hoses;
- Make a trial trip run not less than 20 km. In this time electronic control systems of the engine and the car should be activated. If you find out failures in engine work, for example non-uniformity of rotation of a cranked shaft of the engine idling, поезжайте on specialised station Ford where to you will reprogram the management block anew;
- After a trial trip again check up levels of working liquids, reliability of fixing connections and tightness шланговых.