Ford Fokus>> Engines>> Installation of the power unit>> Installation of engine Endura-DI of 1,8 l with a transmission
Installation make in the following sequence:
- Lift the car and arrange under it an assembly table with the power unit;
- Lower the car so that the power unit has appeared in подкапотном space;
- Establish both support of the power unit, back — first of all;
- Establish a belt of a drive of auxiliary units and pull it;
- Establish the bottom cover of a belt;
- Lower the car;
- Attach hoses of system of cooling to the thermostat case;
- Attach a vacuum hose and a contact socket to the system valve рециркуляции the fulfilled gases (EGR);
- Connect contact sockets of the switch of light of a backing and a plait of wires of the engine and fix them;
- Connect wires to the generator;
- Connect a contact socket to the fuel pump of a high pressure;
- Connect a contact socket to candles накаливания;
- Attach топливопровод to ТНВД. Be cautious, the fuel part can flow out outside;
- Lift the car;
- Establish the pump of the hydraulic booster of a steering;
- Establish a starter and connect to it wires;
- Establish from below a cross-section arm of a radiator and connect them;
- Attach a contact socket of a sound signal;
- Establish radiator hoses. Pay attention to that collars have been established without warps, and reliably tighten them;
- Establish the bottom cover of a radiator;
- Establish gear change cables, for this purpose ослабьте the basic ring located on an arm, and turn it against an hour hand;
- Establish steering draught, the stabilizer of cross-section stability, the cross-section lever of a suspension bracket;
- Establish каталитический neutralizer with сильфоном, do not damage it;
- Establish drives of forward wheels from both parties. Скобу the intermediate bearing fix only new bolts. Do not create the big corners in hinges at installation;
- Lower the car;
- Connect a tube of a drive of coupling to the working cylinder;
- Wrap nuts of rods of both shock-absorbers;
- Establish the pipeline of a high pressure of the hydraulic booster of a steering;
- Establish a broad tank of a cooling liquid and connect a hose to a radiator;
- Establish the case of the air filter with a sleeve of a fence of air;
- Establish cooler sleeves наддувочного air;
- Establish the pallet of the storage battery and then the battery;
- Connect wires to plugs of the storage battery;
- Establish the bottom casing of the engine;
- Fill in cooling liquid in a broad tank of system of cooling;
- Remove air from hydraulic system of coupling;
- Check up oil level in the engine;
- Start up the engine and warm up it. Check up tightness of all connections and hoses;
- Make a trial trip run not less than 20 km. In this time electronic control systems of the engine and the car should be activated. If you find out failures in engine work, for example non-uniformity of rotation of a cranked shaft of the engine idling, поезжайте on specialised station Ford where to you will reprogram the management block anew;
- After a trial trip again check up levels of working liquids, reliability of fixing connections and tightness шланговых.